균열 보수 락을 이용한 대형 주철 균열재의 냉간 체결 방법에 관한 연구 (Study on the Cold Joint Method for Cracked Parts of Large Cast Iron using Crack Repair Locks)

서지정보

· 발행기관 : 한국생산제조학회
· 수록지 정보 : 한국생산제조학회지 / 32권 / 3호 / 158 ~ 168페이지
· 저자명 : 천위안, 조석수

초록

Cracks in large cast iron components are often repaired by cold welding repair.
However, this method is often unsuccessful owing to improper pre- and post-heat treatment conditions. In this study, a mechanical joining method using crack repair locks is proposed as a crack repair method for large cast iron components. The aspect ratio of the height to the width in the FEA model for crack repair is 0.95.
The structural analytical error of the structural strength test using the proposed crack repair model is 4.8%. The optimization results for joint efficiency of the crack repair component indicate 90%. However, the experimental joint efficiency of crack repair components ranged from 17.7% to 30% owing to the realistic machining conditions of the crack repair site. Therefore, to achieve a high joint efficiency for crack repair components using crack repair locks, the spacing between the crack repair locks must be minimized according to field conditions.

영어초록

Cracks in large cast iron components are often repaired by cold welding repair.
However, this method is often unsuccessful owing to improper pre- and post-heat treatment conditions. In this study, a mechanical joining method using crack repair locks is proposed as a crack repair method for large cast iron components. The aspect ratio of the height to the width in the FEA model for crack repair is 0.95.
The structural analytical error of the structural strength test using the proposed crack repair model is 4.8%. The optimization results for joint efficiency of the crack repair component indicate 90%. However, the experimental joint efficiency of crack repair components ranged from 17.7% to 30% owing to the realistic machining conditions of the crack repair site. Therefore, to achieve a high joint efficiency for crack repair components using crack repair locks, the spacing between the crack repair locks must be minimized according to field conditions.

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